July 23, 2024

Are you ready to sport your unique style with a custom t-shirt? With the rise of digital printing technology, it’s now easier than ever to create a personalized t-shirt that reflects your personality, interests, or brand. But how much does a custom t-shirt actually cost? In this comprehensive guide, we’ll explore the factors that influence t-shirt printing prices, including the type of printing method, design complexity, quantity, and more. Whether you’re planning to order one t-shirt or a bulk order for your business, this guide will help you budget and make informed decisions. So, let’s dive in and find out how much a custom t-shirt will set you back!

Factors Affecting T-Shirt Printing Costs

Design Complexity

When it comes to custom t-shirt printing, the complexity of the design can greatly impact the cost. Here are some factors that can affect the cost of your custom t-shirt design:

Simple Designs

Simple designs such as text-based designs, basic logos, and solid colors are generally less expensive than more complex designs. This is because they require less time and effort to create and print.

Text-Based Designs

Text-based designs such as simple text or short phrases are often the most affordable option. However, the cost can increase if the text is large or if there are multiple colors used in the design.

Basic Logos

Basic logos such as simple shapes or lines are also relatively inexpensive to print. However, more intricate logos with multiple colors and details can increase the cost.

Solid Colors

Solid colors are also a simple and cost-effective option for custom t-shirt printing. However, printing multiple colors can increase the cost.

Sizes

The size of the t-shirt can also impact the cost of printing. Larger t-shirts require more material and labor to produce, which can increase the cost.

Delivery Time

The time it takes to produce and deliver the custom t-shirts can also impact the cost. Rush orders or orders with a tight deadline may incur additional fees.

Cost Per Item

The cost per item can vary depending on the quantity ordered. Generally, the more items ordered, the lower the cost per item.

Order Minimums

Some custom t-shirt printing companies may have order minimums, which can impact the overall cost of the order.

Setup Fees

Some custom t-shirt printing companies may charge a setup fee for creating the design or setting up the printing process. This fee can vary depending on the company and the complexity of the design.

Quantity Discounts

Some custom t-shirt printing companies may offer discounts for larger orders. This can help reduce the overall cost per item.

Labor Costs

The labor costs involved in producing the custom t-shirts can also impact the cost. More complex designs may require more labor, which can increase the cost.

Material Costs

The cost of the materials used to produce the custom t-shirts can also impact the overall cost. Higher quality materials may be more expensive but can also result in a higher quality final product.

Profit Margins

Custom t-shirt printing companies need to make a profit, so they will factor in their own profit margins when pricing their services.

Shipping Costs

The cost of shipping the custom t-shirts can also impact the overall cost. Shipping costs can vary depending on the location of the company and the customer.

Overhead Costs

Custom t-shirt printing companies also need to factor in their overhead costs such as rent, utilities, and insurance. These costs can impact the overall price of the custom t-shirts.

Additional Services

Custom t-shirt printing companies may offer additional services such as design services or embroidery. These services can impact the overall cost of the custom t-shirts.

Types of Custom T-Shirt Printing

Key takeaway: The cost of custom t-shirt printing can vary greatly depending on factors such as the complexity of the design, the type of printing method used, and the quantity of shirts being printed. It is important to consider these factors and compare different printing methods to find the best option for your needs and budget.

Screen Printing

Process

Screen printing is a printing technique that uses a stencil or screen to apply ink to a substrate, such as a t-shirt. The process involves several steps:

Prep Work

Before the actual printing process can begin, there are a few preparatory steps that need to be taken. These include selecting the design or artwork to be printed, choosing the appropriate colors, and deciding on the placement of the design on the t-shirt.

Screen Making

Once the design has been selected and the colors chosen, the next step is to create the screen. This is done by creating a stencil of the design using a light-sensitive emulsion. The screen is then exposed to light through the stencil, hardening the emulsion in the areas where the ink will be applied.

Ink Application

After the screen has been created, the next step is to apply the ink. This is done by flooding the screen with ink and then removing excess ink with a squeegee. The ink that remains on the screen is the color that will be printed onto the t-shirt.

Printing

Once the ink has been applied to the screen, it is time to print the design onto the t-shirt. The screen is placed on top of the t-shirt, and the squeegee is used to press the ink onto the shirt.

Curing

After the ink has been applied, it must be cured. This is done by exposing the ink to heat or UV light, which causes the ink to dry and harden.

Cleanup

After the printing process is complete, there is some cleanup work that needs to be done. This includes removing any excess ink from the screen and cleaning the screen and squeegee.

Cost

Screen printing is a relatively expensive printing method, but it is also one of the most durable and versatile. The cost of screen printing can vary depending on several factors, including the size of the design, the number of colors, and the quantity of shirts being printed.

Screen Printing Costs

The cost of screen printing can vary depending on the size of the design and the number of colors. A small design with one color may cost around $5 per shirt, while a larger design with multiple colors could cost upwards of $10 per shirt.

Screen Printing Minimums

There are usually minimum order requirements for screen printing, which can range from 12 to 50 shirts depending on the printer.

Screen Printing Setup Fees

Screen printing setup fees can vary depending on the printer and the design being printed. These fees can range from $25 to $100 per design.

Screen Printing Quantity Discounts

Screen printing quantity discounts are often offered for orders of 12 or more shirts. The discount can range from 10% to 20% depending on the printer and the quantity of shirts being ordered.

Screen Printing Profit Margins

Screen printing profit margins can vary depending on the printer and the market. Profit margins can range from 30% to 60% depending on the size of the order and the printer’s overhead costs.

Screen Printing Shipping Costs

Screen printing shipping costs can vary depending on the location of the printer and the quantity of shirts being ordered. Shipping costs can range from $10 to $50 per order.

Screen Printing Overhead Costs

Screen printing overhead costs can include equipment, labor, and other expenses. These costs can vary depending on the printer and the size of the order.

Screen Printing Additional Services

Some screen printing companies offer additional services, such as design assistance, color matching, and fulfillment services. These services can

DTG Printing

  • Garment preparation: DTG printers must be clean and free of any ink buildup, so it is essential to clean the printer before each use. This process involves disassembling the print head, cleaning the nozzles, and inspecting the print head for any damage.
  • Printing: The DTG printing process involves a printer, ink, and a garment. The garment is placed on a platen, and the printer prints the design directly onto the garment using CMYK ink. The print head moves back and forth, printing the design in layers until the entire design is complete.
  • Curing: After the printing process is complete, the garment must be cured. This process involves exposing the garment to heat and pressure to ensure that the ink is permanently adhered to the garment.
  • Cleanup: Once the curing process is complete, the printer must be cleaned. This process involves disassembling the print head and cleaning the nozzles to remove any excess ink.
Printer Preparation
  • Garment preparation: The garment must be prepared for printing by pre-treating the area where the design will be printed. This process involves applying a special solution to the garment to ensure that the ink adheres properly.
  • Ink preparation: The ink must be prepared for printing by loading it into the printer. This process involves ensuring that the ink is properly mixed and that the print head is clean and free of any buildup.
Garment Preparation
  • Pre-treatment: The garment must be pre-treated before printing. This process involves applying a special solution to the garment to ensure that the ink adheres properly.
  • Ironing: The garment must be ironed after printing to ensure that the design is smooth and has no wrinkles.
DTG Printing Costs
  • Ink costs: The cost of ink can vary depending on the size of the design and the type of ink used.
  • Labor costs: The cost of labor includes the time required to prepare the garment, print the design, and clean the printer.
  • Overhead costs: Overhead costs include the cost of equipment, utilities, and other expenses associated with running a printing business.
DTG Printing Minimums
  • Minimum order quantities: DTG printers typically have a minimum order quantity, which is the smallest number of garments that can be printed at one time.
  • Setup fees: DTG printers may charge a setup fee for orders with fewer than the minimum order quantity.
DTG Printing Setup Fees
  • Preparation time: The setup fee includes the time required to prepare the printer and the garment for printing.
  • Labor costs: The setup fee may also include labor costs associated with preparing the printer and the garment for printing.
DTG Printing Quantity Discounts
  • Volume discounts: DTG printers may offer volume discounts for orders with a larger quantity of garments.
  • Bulk pricing: DTG printers may offer bulk pricing for orders with a larger quantity of garments.
DTG Printing Profit Margins
  • Profit margins: DTG printers must factor in their profit margins when pricing their services.
  • Cost of goods sold: The cost of goods sold includes the cost of ink, labor, and other expenses associated with printing the garments.
DTG Printing Shipping Costs
  • Shipping fees: DTG printers may charge a shipping fee for orders that are shipped to customers.
  • Packaging costs: The shipping fee may also include the cost of packaging the garments for shipping.
DTG Printing Overhead Costs
  • Rent: The overhead costs may include the cost of rent for the printing facility.
  • Utilities: The overhead costs may also include the cost of utilities such as electricity and water.
DTG Printing Additional Services

Heat Transfer Printing

Before beginning the heat transfer printing process, it is essential to prepare the t-shirt and the transfer itself. This process involves cleaning the shirt and the transfer, and ensuring that they are free from any dirt or debris that could interfere with the printing process. Additionally, the transfer must be positioned correctly on the shirt to ensure that the design appears as intended.

Heat Press Preparation

Once the prep work is complete, the heat press must be prepared for the transfer. This involves setting the temperature and pressure of the heat press to the appropriate settings for the specific transfer being used. The heat press must also be positioned correctly to ensure that the transfer is applied evenly to the shirt.

Transfer Preparation

After the heat press is prepared, the transfer itself must be prepared for application. This involves positioning the transfer on the shirt in the correct location, and ensuring that it is aligned correctly.

Once the transfer is in place, the heat press is lowered onto the shirt, applying pressure and heat to the transfer. This causes the ink or dye on the transfer to adhere to the shirt, creating the final design.

After the printing process is complete, the shirt must be cured. This involves allowing the transfer to set for a specific period of time, usually around 30 seconds to a minute, to ensure that the ink or dye is fully adhered to the shirt.

After the curing process is complete, the heat press and any tools or equipment used in the process must be cleaned and maintained to ensure that they are ready for the next use.

Heat Transfer Printing Costs

The cost of heat transfer printing can vary depending on several factors, including the type of transfer used, the size of the design, and the quantity being printed. Generally, heat transfer printing is considered to be one of the more expensive methods of custom t-shirt printing, with prices starting at around $5 per shirt for simple designs and increasing as the complexity of the design and the quantity being printed increases.

Heat Transfer Printing Minimums

Many heat transfer printing companies have minimum order requirements, which can range from 12 to 50 shirts depending on the company. This means that if you only need a small number of shirts printed, heat transfer printing may not be the most cost-effective option.

Heat Transfer Printing Setup Fees

Some heat transfer printing companies charge a setup fee for each order, which can range from $25 to $100 or more depending on the company and the complexity of the design. This fee covers the cost of preparing the transfer and setting up the heat press for the printing process.

Heat Transfer Printing Quantity Discounts

As with other custom t-shirt printing methods, heat transfer printing often offers quantity discounts for larger orders. For example, a company may offer a 10% discount for orders of 50 or more shirts.

Heat Transfer Printing Profit Margins

The profit margin for heat transfer printing can vary depending on several factors, including the cost of the transfer, the quantity being printed, and the markup added by the printing company. Generally, profit margins for heat transfer printing are higher than for other printing methods, with profit margins ranging from 30% to 50% or more.

Heat Transfer Printing Shipping Costs

Shipping costs for heat transfer printing can vary depending on the location of the printing company and the quantity being shipped. Generally, shipping costs for heat transfer printing are higher than for other printing methods due to the need to ship the transfer and the finished shirts separately.

Heat Transfer Printing Overhead Costs

Overhead costs for heat transfer printing can include the cost of the heat press, the transfer

Factors to Consider When Choosing a Custom T-Shirt Printing Method

Design Considerations

Image Resolution

When it comes to designing a custom t-shirt, image resolution is a crucial factor to consider. The resolution of an image refers to the number of pixels in an image. A high-resolution image will have more pixels, resulting in a sharper and clearer image. This is important because when an image is printed on a t-shirt, it needs to be of high quality to ensure that the final product looks good. A low-resolution image can result in a blurry or pixelated image, which can make the final product look poor. It is recommended to use images with a resolution of at least 300 dpi (dots per inch) for the best results.

Color Matching

Color matching is another important consideration when designing a custom t-shirt. It is important to ensure that the colors in the design match the color of the t-shirt. This is because if the colors do not match, the final product may look unprofessional or poorly made. When choosing colors for a design, it is important to consider the type of t-shirt being used and the type of printing method being used. For example, if the t-shirt is a light color, it may be difficult to achieve a dark color in the design. In this case, it may be necessary to use a different color or a different printing method.

Printing Accuracy

Printing accuracy is also an important consideration when designing a custom t-shirt. The printing process should be accurate to ensure that the design is aligned properly and that there are no gaps or overlaps in the design. This is especially important for complex designs or designs with small details. It is recommended to use a printing method that is known for its accuracy, such as digital printing, to ensure that the final product looks professional and well-made.

Garment Type

The type of garment being used can also affect the design of a custom t-shirt. Different types of garments may have different properties, such as fabric type, thickness, and texture, which can affect the design. For example, a design that works well on a lightweight t-shirt may not work as well on a heavyweight hoodie. It is important to consider the type of garment being used and choose a design that is appropriate for the fabric type and thickness.

Printing Area

The printing area is also an important consideration when designing a custom t-shirt. The printing area refers to the area of the garment where the design will be printed. Different printing methods have different printing areas, and it is important to choose a printing method that is appropriate for the size of the design. For example, if the design is small, it may be appropriate to use a heat transfer printing method, while a larger design may require a different printing method, such as screen printing.

Durability

Durability is also an important consideration when designing a custom t-shirt. The design should be durable enough to withstand regular wear and washing. This is especially important for designs that will be used for promotional purposes or for t-shirts that will be given as gifts. It is recommended to use a printing method that is known for its durability, such as screen printing, to ensure that the final product is long-lasting.

Softness

Softness is also an important consideration when designing a custom t-shirt. The design should be printed in a way that does not affect the softness of the garment. A design that is not printed properly can result in a stiff or uncomfortable garment. It is important to choose a printing method that is known for its softness, such as direct-to-garment printing, to ensure that the final product is comfortable to wear.

Washability

Washability is also an important consideration when designing a custom t-shirt. The design should be printed in a way that allows the garment to be washed and dried without

Budget

When it comes to custom t-shirt printing, budget is a crucial factor to consider. There are several aspects of budget that can affect the overall cost of your custom t-shirts. In this section, we will delve into the different aspects of budget that you need to consider when choosing a custom t-shirt printing method.

Upfront Costs

Upfront costs refer to the initial costs that you need to pay when you order custom t-shirts. These costs can include the cost of the t-shirts themselves, the cost of the ink or print, and any additional charges such as setup fees or design fees. It is important to note that upfront costs can vary depending on the printing method you choose, the quantity of t-shirts you order, and the complexity of the design.

Ongoing Costs

Ongoing costs refer to the costs that you need to pay regularly to maintain your custom t-shirt printing business. These costs can include the cost of equipment maintenance, software updates, and employee salaries. It is important to factor in these costs when determining your budget for custom t-shirt printing.

Profit margins refer to the difference between the cost of producing a custom t-shirt and the price at which you sell it. It is important to set realistic profit margins to ensure that your custom t-shirt printing business is profitable. However, it is also important to ensure that your prices are competitive and attractive to customers.

Cost per item refers to the cost of producing a single custom t-shirt. This cost can vary depending on the printing method you choose, the quantity of t-shirts you order, and the complexity of the design. It is important to calculate the cost per item to ensure that you are pricing your custom t-shirts appropriately.

Order minimums refer to the minimum number of custom t-shirts that you need to order when using a particular printing method. Some printing methods may have higher order minimums than others, which can affect your budget. It is important to consider order minimums when choosing a custom t-shirt printing method.

Shipping costs refer to the cost of transporting your custom t-shirts from the printing facility to your location. These costs can vary depending on the quantity of t-shirts you order, the shipping method you choose, and the distance between the printing facility and your location. It is important to factor in shipping costs when determining your budget for custom t-shirt printing.

Overhead costs refer to the ongoing expenses that are necessary to operate your custom t-shirt printing business. These costs can include rent, utilities, insurance, and other expenses. It is important to factor in overhead costs when determining your budget for custom t-shirt printing to ensure that your business remains profitable.

Turnaround Time

Standard Turnaround Time

  • The standard turnaround time for custom t-shirt printing can vary depending on the printing method and the number of items being printed.
  • For example, screen printing typically takes 7-10 business days for standard turnaround time, while digital printing can take as little as 3-5 business days.
  • It’s important to note that standard turnaround time does not include shipping time.

Rush Turnaround Time

  • Rush turnaround time is available for those who need their custom t-shirts sooner.
  • Rush turnaround time can increase the cost of printing, but it can also ensure that your custom t-shirts are ready in as little as 24 hours.
  • It’s important to plan ahead and allow enough time for the printing process, especially if you need your custom t-shirts for a specific event or deadline.

Production Time

  • Production time is the time it takes to actually print the custom t-shirts.
  • This time can vary depending on the printing method and the number of items being printed.
  • For example, screen printing can take several hours to set up and print each color, while digital printing can print full-color designs in a matter of minutes.

Shipping Time

  • Shipping time is the time it takes for your custom t-shirts to be delivered to your location.
  • This time can vary depending on the shipping method you choose and your location.
  • It’s important to factor in shipping time when choosing a printing method and estimating the total cost of your custom t-shirts.

Quality Assurance

Pre-Production Samples

Before starting the production process, most printing companies offer pre-production samples to ensure that the final product meets the client’s expectations. This process involves creating a sample of the design and sending it to the client for approval. While this process may add a few days to the overall timeline, it is an essential step in ensuring that the final product is of high quality.

Production Samples

Once the design has been approved, the printing company will begin the production process. During this process, it is crucial to have a production sample to ensure that the final product meets the client’s expectations. A production sample is a small batch of shirts that are printed using the same techniques as the final product. This process helps to identify any issues with the printing process and ensure that the final product is of high quality.

Quality Control Checks

During the production process, the printing company should conduct quality control checks to ensure that the final product meets the client’s expectations. These checks may include checking for color accuracy, alignment, and overall quality. Any issues identified during these checks should be addressed before the final product is shipped to the client.

Revision Policies

In the event that the client is not satisfied with the final product, most printing companies offer revision policies. These policies allow the client to request changes to the design or to have the product reprinted at no additional cost. It is essential to understand the revision policies before the production process begins to avoid any misunderstandings or disputes.

Returns and Refunds

While most printing companies offer high-quality products, there may be instances where the final product does not meet the client’s expectations. In these cases, the printing company should offer a returns and refunds policy. This policy should outline the process for returning the product and obtaining a refund. It is essential to understand the returns and refunds policy before the production process begins to avoid any misunderstandings or disputes.

Recap of Key Points

  • When considering the cost of custom t-shirt printing, it’s important to consider factors such as the type of printing method, the quantity of shirts being printed, the complexity of the design, and the quality of materials used.
  • The cost of custom t-shirt printing can vary greatly depending on the type of printing method used. Direct-to-garment (DTG) printing, for example, tends to be more expensive per shirt but offers a higher level of detail and color accuracy compared to other methods like screen printing or heat transfer printing.
  • The cost of custom t-shirt printing also depends on the quantity of shirts being printed. The per-shirt cost decreases as the quantity increases, but there may be a minimum order requirement for certain printing methods.
  • The complexity of the design can also impact the cost of custom t-shirt printing. More intricate designs may require more time and effort to print, which can increase the overall cost.
  • Finally, the quality of materials used can also impact the cost of custom t-shirt printing. Higher quality materials like organic cotton or premium fabric blends may be more expensive but can result in a higher quality final product.

Importance of Custom T-Shirt Printing

Custom t-shirt printing is a great way to showcase your creativity and personal style. With custom t-shirt printing, you can design and print your own t-shirts with unique designs, messages, or images. The following are some reasons why custom t-shirt printing is important:

Brand Promotion

Custom t-shirt printing is an effective way to promote your brand. You can create custom t-shirts with your company logo or brand name and distribute them to your employees or customers. This can help increase brand awareness and promote your business.

Personal Expression

Custom t-shirt printing allows you to express your personal style and creativity. You can design and print t-shirts with unique designs, messages, or images that reflect your personality. This can be a fun and creative way to express yourself and showcase your individuality.

Special Occasions

Custom t-shirt printing is also a great way to commemorate special occasions such as weddings, birthdays, or anniversaries. You can create custom t-shirts with special messages or designs to celebrate these occasions and make them more memorable.

Fundraising

Custom t-shirt printing can also be used for fundraising purposes. You can create custom t-shirts and sell them to raise money for charity or other causes. This can be a fun and creative way to raise funds and awareness for a good cause.

In summary, custom t-shirt printing is important because it allows you to promote your brand, express your personal style, commemorate special occasions, and raise funds for charity or other causes.

Final Thoughts and Recommendations

When it comes to choosing a custom t-shirt printing method, there are several factors to consider. The cost of the t-shirt is just one aspect to consider. The quality of the print, the turnaround time, and the level of customization available are also important factors to consider.

In terms of cost, it’s important to remember that you often get what you pay for. While it may be tempting to go with the cheapest option available, this may not always result in the best quality print. On the other hand, it’s also important to remember that you don’t have to break the bank to get a high-quality custom t-shirt. With careful research and comparison, you can find a printing method that fits your budget and meets your needs.

One way to save money on custom t-shirts is to order in bulk. Many printing companies offer discounts for larger orders, so if you’re planning on ordering multiple shirts, it may be worth considering a bulk order. Additionally, choosing a simpler design or opting for a print-on-demand service can also help keep costs down.

In conclusion, the cost of a custom t-shirt will vary depending on a variety of factors. By considering the quality of the print, turnaround time, and level of customization available, as well as other factors such as bulk ordering and print-on-demand services, you can find a printing method that fits your budget and meets your needs.

FAQs

1. How much does it cost to print a custom t-shirt?

The cost of printing a custom t-shirt can vary depending on several factors, such as the type of t-shirt, the print color, the design complexity, and the printing method used. Generally, you can expect to pay anywhere from $5 to $15 per t-shirt for basic designs and standard printing methods. However, more complex designs and specialty printing techniques can increase the cost per shirt to $20 or more.

2. What factors affect the cost of custom t-shirt printing?

Several factors can affect the cost of custom t-shirt printing, including:
* T-shirt type: Different types of t-shirts, such as 100% cotton, tri-blend, or tank tops, can have different printing costs.
* Print color: If you’re printing multiple colors, the cost per shirt will increase. Some printing methods, like DTG (Direct to Garment), can handle multi-color designs more efficiently than screen printing.
* Design complexity: The more intricate the design, the more time and effort it will take to print. This can impact the overall cost per shirt.
* Printing method: Different printing methods, such as screen printing, DTG, or vinyl cut decals, can have varying costs per shirt.

3. Is it cheaper to print more t-shirts at once?

Yes, it is generally cheaper to print more t-shirts at once. This is because the setup costs for printing, such as screen making or ink preparation, are spread out over a larger number of shirts. Additionally, many printers offer volume discounts for larger orders, which can further reduce the cost per shirt. However, keep in mind that you’ll need to have a reasonable estimate of how many shirts you’ll need to print to take advantage of these economies of scale.

4. Can I print a custom t-shirt at home?

Yes, you can print a custom t-shirt at home using an inkjet printer and specialty heat-transfer paper. This method is often referred to as “DIY” or “at-home” printing. However, the quality of the print may not be as high as that of a professional printing service, and the process can be time-consuming. Additionally, this method typically requires some experience and knowledge of printing techniques to achieve satisfactory results.

5. How long does it take to print a custom t-shirt?

The time it takes to print a custom t-shirt can vary depending on several factors, such as the printing method, the design complexity, and the order volume. Generally, you can expect to wait anywhere from a few days to a week or more for your order to be completed. However, some printing services offer expedited shipping options for an additional fee, which can reduce the wait time.

6. What are the most popular custom t-shirt printing methods?

There are several popular custom t-shirt printing methods, including:
* Screen printing: This method uses a stencil and ink to print designs onto t-shirts. It’s great for large, solid areas of color and for designs that don’t require a lot of detail.
* Direct to Garment (DTG) printing: This method uses a printer to print designs directly onto t-shirts. It’s ideal for full-color designs and smaller print runs.
* Vinyl cut decals: This method involves cutting a design out of a vinyl sheet and applying it to a t-shirt using heat and pressure. It’s a good option for simple designs and small quantities.

7. What is the best way to choose a custom t-shirt printing service?

To choose the best custom t-shirt printing service, consider the following factors:
* Quality: Look for high-quality prints that won’t fade or crack easily.
* Price: Compare prices from different services to ensure you’re getting the best value for your money.
* Turnaround time: Consider the time it will take to get your shirts printed and delivered.
* Customer service: Choose a service with a

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